Manufacturing News
October 16, 2026
October 16, 2026 · Porter County · Story 5 of 5
Contractor Killed Operating Pot Hauler at Burns Harbor
A 28-year-old Merrillville man, Jonathan L. Stepp, who had six children, died on the night of August 13 while operating a pot hauler at Cleveland-Cliffs' Burns Harbor Works in Porter County. Stepp worked for Phoenix Services, the slag-handling contractor Cleveland-Cliffs uses at the plant, which SunCoke Energy acquired for $325 million in 2025. Cleveland-Cliffs called the death an isolated incident, and Indiana OSHA has opened an investigation that can take up to six months to complete.
A 28-year-old Merrillville man, Jonathan L. Stepp, who had six children, died on the night of August 13 while operating a pot hauler at Cleveland-Cliffs' Burns Harbor Works in Porter County. Stepp worked for Phoenix Services, the slag-handling contractor Cleveland-Cliffs uses at the plant, which SunCoke Energy acquired for $325 million in 2025. Cleveland-Cliffs called the death an isolated incident, and Indiana OSHA has opened an investigation that can take up to six months to complete. Two unions, IUOE Local 150 and USW Local 9231, disclosed the death publicly; Stepp was a second-generation Operating Engineer whose father died on the job in 2022. SunCoke's own 2025 safety scorecard ties 10 percent of executive incentive pay to a Total Recordable Incident Rate of 0.55, a number that explicitly excludes Phoenix Global's workforce, the same workforce Stepp belonged to. The timing also removes any leverage from the numbers: USW's master contract talks with Cleveland-Cliffs are suspended until October 28 with capital spending and maintenance commitments still unresolved, and the Indiana OSHA findings likely will not land until after that contract is settled. Stepp is the fifth worker killed in roughly a year across major U.S. Steel and Cleveland-Cliffs operations.
For your morning huddle
- Q
When we use outside contractors for hazardous material handling, do our safety audits actually capture the contractor's real incident history, or does that risk disappear from the numbers the way it did in SunCoke's own scorecard?
Not always. SunCoke Energy's 2025 safety scorecard ties 10 percent of executive incentive pay to a Total Recordable Incident Rate of 0.55, but that number explicitly excludes Phoenix Services, the subsidiary whose employee was killed at Burns Harbor in August. Any facility using outside contractors for hazardous material handling should ask whether the contractor's safety metrics include or exclude the specific crew doing the work.
Briefing note
- Impact
- SunCoke's own 2025 safety scorecard (which weights 10% of executive incentive pay to a Total Recordable Incident Rate of 0.55) explicitly excluded Phoenix Global's workforce from that number, meaning executives were paid on a safety metric that erased the subsidiary whose employee just died. The timing also strips the incident of leverage: USW's master contract talks with Cleveland-Cliffs were suspended until Oct. 28 with capital expenditure and maintenance commitments still unresolved, and WSWS counts Stepp as the fifth worker killed in roughly a year across major US Steel and Cleveland-Cliffs operations, following electrician Mitcheal Nelson at US Steel's Granite City Works and Jeffrey Smith at Cleveland-Cliffs' Monessen Coke Plant. Because Indiana OSHA's investigation can run up to six months, findings likely land after the contract is settled.
- Watch
- Indiana OSHA's investigation findings, which could come as late as February 2027, and the resumption of USW-Cleveland-Cliffs contract talks after Oct. 28.
Sources
- A 28-Year-Old Father of Six Died in a Steel Plant Accident, and His Family Is Now Facing Life Without Him · aol.com
Earlier coverage
- Derecho and NIPSCO Outage Cost Konrady Plastics a Month of Overtime
- Burns Harbor Fatality: What the Multi-Employer OSHA Doctrine Means for Your Plant
- NIPSCO Derecho: What a 60% Territory Outage Actually Costs Industrial Operators
- Indiana Ozone Nonattainment Sanctions Now Impose 2:1 Offsets on Lake and Porter County Expansion
From the brief, October 16, 2026
- Nucor Adds $105 Million to Crawfordsville Expansion
- ITAMCO Pitches an Innovation District for Plymouth
- Ozinga Opens Million-Ton Slag Cement Mill in East Chicago
- Electric Plus Buys $38.6 Million Plainfield Headquarters
- Contractor Killed Operating Pot Hauler at Burns Harbor
This story
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